Showing posts with label sawdust. Show all posts
Showing posts with label sawdust. Show all posts

2013/06/28

Mystery hardwood revealed: it's an end table!


small end-grain tile cross cut from an aged hardwood timber, possibly Black Walnut
Don't be confused; it's not the world's smallest end table. It is the most engaging of the 96 little tiles I sliced from an old timber.

aged hardwood timber, possibly Black Walnut
I kept that timber for a reason, but for a long time it was unremarkable, waiting for the right moment to speak to me.
cross cut from an aged hardwood timber, possibly Black Walnut
While organizing the workshop, I saw some mold on one end and went outside to cut it away. That's when the timber spake, "Behold, my intoxicating fresh end grain and sawdust like a terra cotta murder scene."
cross cut from an aged hardwood timber, possibly Black Walnut
cross cut from an aged hardwood timber, possibly Black Walnut
 I decided to slice it into tiles. Wanting to preserve the distinct rough-sawn marks on either side, I ripped them off first.
cross cut from an aged hardwood timber, possibly Black Walnut
I liked the little slats, so I sliced the timber into three sections to cut two more at the same width.
cross cut from an aged hardwood timber, possibly Black Walnut
  Any subtle change in the light or the surface reflects in the coloration and natural luster.
slats ripped from an aged hardwood timber, possibly Black Walnut

small end-grain tiles cross cut from an aged hardwood timber, possibly Black Walnut
(first layout attempt)
small end-grain tiles cross cut from an aged hardwood timber, possibly Black Walnut
 (from Reboot)
small end-grain tiles cross cut from an aged hardwood timber, possibly Black Walnut
large aged end-grain flooring cut from hardwood timbers, possibly Black Walnut
 This end-grain wood floor was the original inspiration.

 I'll be going with the layout below:
small end-grain tiles cross cut from an aged hardwood timber, possibly Black Walnut
(six tiles shy)


small end-grain tiles and rough-sawn slats cross cut from an aged hardwood timber, possibly Black Walnut
I can now see an end table coming together. The tiles will be wrapped in rails, those four slats ripped from the same timber. From the house where I found the timber I also salvaged some old tongue and groove flooring painted a pale aqua and various weathered boards. The T&G will serve as a base for the tiles and from one weathered board I'll create legs.

small end-grain tiles cross cut from an aged hardwood timber, possibly Black Walnut, formed into cute little bookmatched coasters, bookmatched walnut
With excess irregular tiles, I can also form bookmatched coasters.

It really doesn't smell like Cedar. It's rich and earthy and behaves more like Walnut, besides the purplish cast and clay colored sawdust. The man who built and lived in that house milled the wood from his own land; I can't imagine it's not indigenous. Despite looking different in every photo, the tone is consistent throughout so it can't be stained. I'm still not sure what kind of wood it is, but I am sure I love it!

2012/01/12

Secret Obsession: Reclaiming Cutoffs

It sounds like I'm talking about making a new pair of shorts, but I'm not.
That's fun too - my best pair of cutoffs used to be black corduroy pants.
In carpentry, cutoffs are scraps left over from a project, usually cut from dimensional lumber like two-bys or decking boards.  The most exciting scraps come from larger lumber and timbers.
(bookshelf from found wood)

here is my view across to the nearest mountain ridge
(Interesting . . . not only is my phone filled with sawdust -note fuzzballs- it has also started suffering from some serious data transfer disturbances.  YAY!)

So, I'm eying a stack of material by the driveway behind my new apartment, cutoffs from a deck project.  With only a drafting table and no chair
I need to build a floor-sitting table for reading, eating, writing, and surfing.
A three-point base is best since reclaimed material is often irregular.
Additional challenge: use the scraps as found - no cutting or sanding allowed.
this pile was left long ago when the decks were completed on the rowhouses along my driveway.


On closer inspection the wood is older and moldier than expected.
Even so, digging around yields results.
I come away with only an armload and leave the rest to the elements
(or someone more desperate than myself).
Some of the pieces I've chosen have tiny mold spots, but these boards are pressure treated so a wipe-down with mineral spirits should keep spores at bay.
Turpentine and other solvents are great for cleaning off dirt, grease and grime.
Plus they penetrate and then evaporate to expel much of the moisture gathered while sitting outside.
Downside: this also off-gases the harmful chemicals from your material
and of course the solvents themselves are mild neurotoxins.
I soak the endgrains and knotholes in case critters have gone in to lay eggs.
After the very thorough cleaning, I arrange the boards into a rough design layout.
Here, the layout is shown as I decide how the pieces will fit together to form a table.
"I love it when a plan comes together!"
—Colonel John 'Hannibal' Smith, The A-Team


I've banned cutting and the only leftover is 72" long, so finish nails are out of the question without material for nailers or blocking.
Pilots and countersinks are drilled to receive screws.As detailed as I can manage with poor lighting and a camera lens full of sawdust, screws are being set after the holes are piloted and countersunk.


Assembly provides a few hiccups but I get through it.
Technology failure continues to haunt me: the NiCad batteries are finally showing signs of memory burn and hold almost no charge at all.
Looks like I need to buy a new drill and upgrade to Lithium Ion.
The table is shown near completion (for this round of design).



The table is shown leaning against the wall to illustrate the method of framing, similar to concepts used in framing carpentry.
Now I have a place to sit and eat oatmeal at 5:30 every morning!
Here I can sit, eat, drink and surf.


EDIT:
It's a better bench than a table.  Tiny legs are in order; I will be vigilant.
Carpe lignum!