Showing posts with label Sierra Nevada. Show all posts
Showing posts with label Sierra Nevada. Show all posts

2013/06/17

Hutching a Plot: Clover's Rabbit Hutch Pt. II

Clover the cuddlebunny has a contract with CARPEntryDIEM.blogspot.com
In case you are wondering, yes I have a contract with Clover.

We left off with an array of boards reclaimed from Sierra Nevada.
magic number 16 displayed on two critical future siding boards

From the first stack of wood I salvaged from smaller pallets, I set to making structural members. Using the rip fence on my trusty little circular saw, the heavy duty supports were ripped in half.ripping down heavy-dut pallet supports to salvage for use in a rabbit hutch
This yielded twelve sticks at 42" to use for framing.
drips are caught on an unfinished painting from an AAAC painting party
As I went, selecting boards to fill in a complete sketch and ripping where required, the wood was painted to finish prep.I chose a dark purple from the return section of a local mega-chain hardware store. I usually try to snag my paint from these racks at a big discount.
boards salvaged from Sierra Nevada pallet lumber are stacked after painting
 The idea is to provide a complete base coat on all surfaces of the untreated lumber, even unexposed end-grain cuts when possible. The final coat will come from only half a quart of a brilliant red, which should create a streaky, rustic finish as it fights to cover the darker purple.first step toward framing, front and back frames are painted on end grain and countersink holes
Basic framing is completed before transporting material to the site. I painted hidden end grains and countersink holes on the front and back walls of the covered portion of the hutch.

covered portion of the rabbit hutch is framed out rough
 Here is the rough framing for the covered section of the hutch.
four walls of the covered portion of the rabbit hutch with siding complete
 Now with siding complete, it begins to feel like home.
framing for the open portion of the rabbit hutch is begun, front door is tested
 The open section is connected and the front door is tested.
rabbit hutch is complete, front / side view
the rabbit hutch is complete, rear door view
The front and back door function with simple block latches.
completed rabbit hutch, front / sode view showing open door / bunny ramp / hutch hatch
The metal roof was cut from a piece of scrap. Most of the fasteners were leftovers or salvage from previous projects. Rubber washer screws, elevator bolts, mesh and fence staples were purchased new.
completed rabbit hutch, rear door open
A big thank you goes out to Don Schjeldahl of Sierra Nevada for the opportunity. And also to the Rimer family for trusting me to build this fun and fulfilling little farm house. If anyone has a truck and an idea, I would love to gather more wood from Mills River and build another dream . . .

2013/06/14

Adventures in Sierra Nevada Land: Clover's Rabbit Hutch Part I

Clover the Bunny is exremely fluffy and cute
In my ReBoot, I offered a dedicated post to Clover's rabbit hutch. I have so many fun images that I've split it into two parts. The story begins in Mills River, North Carolina where Sierra Nevada Brewing Company is busy constructing the largest 'craft brewery' I could ever imagine.

Through Kitty Love of the Asheville Area Arts Council, I learned of a call to local artisans: to collect and make good use of abundant crates and pallets before they should be turned to mulch!
pallets built with a 17-foot diameter arc to transport stainless steel fermentation tanks
These pallets are built with a 17-foot diameter arc to transport 60-foot tall stainless steel fermentation tanks from Germany! You can see some of the tanks towering in the background.
(no shortage of plywood scraps)
It just goes on and on. These images don't even show everything. Don, the Site Manager, took me around from pile to pile so I could see what was available. Along the way he educated me on Sierra Nevada's green building initiatives. However, I wasn't permitted to take images of the actual building sites.
endless array of pallet wood available at Sierra Nevada's new Mills River brewery.
We joked that the stack pictured below is only lacking a few posts and drying in and you have an instant cabin with a deck!
solid timbers and straight clear boards were used to construct these German engineered crates
 Unfortunately, two standard sized pallets was all that I could fit into the Love Machine that day.
Asheville Love Machine can hold only two standard pallets

Back home, I set to the task of deconstructing my scrawny pallets. The larger one contained some decent boards and lumber. Virtually all of the wood available was heat-treated and so dimensionally stable and (relatively) free of insects.
pallets made of heat treated lumber
 (below you can see the 'HT' stamp)
juju jar sits on top of my deconstructed pallets
(the Juju jar is quickly filled with scrap nails)

The next day, I lured Justin into the fray. He came for a short visit with Charlie.
huge spikes fastened the pine cross timbers to the load-carrying members
 Yup, almost Nine-Inch-Nails.
We grabbed three long pallets similar to the one below. The largest was a couple feet longer than this one.
long pallet of sturdy German construction, heat treated lumber
Cutting the boards loose proved to be the quickest way of disassembly. Someone in Germany went overboard with the ring-shank nails . . .
eiht ring-shank nails on ach board was too much for my little nail puller
 We agreed that for the use of his truck, Justin should take the choice material: straight clean pine timbers.
pine timbers and cross timbers cut free of pallet boards

We had two other helpers along that day and they were thrilled to tour the Brewery site. After all, they were required to wear hard hats. This one is destined to have his tongue carried away by birds:
sturdy little helper stands up a timber over twice his size
 They did a wonderful job of neatly stacking the boards upstairs in my workshop.
little helpers have expert stacking skills
Just kidding; I had to do that part. But they did happily bring it all upstairs while Justin and I were busy cutting and whacking away.

The next day, I graded and stacked the wood; now I am ready to get to it!

synchronicity in grading wood: sixteen boards were exactly what I needed for the task at hand
How's this for synchronicity? Sixteen prime boards (relatively uncupped, unbowed, unchecked & untwisted) and the number sixteen randomly appears twice. In the end I needed exactly these sixteen boards for siding on Clover's rabbit hutch . . .
apple-shaped wood grain surrounds a knot hold next to the Juju jar
I might make a cutting board from the top piece there. I wonder, would that knothole be annoying or useful?

2013/06/12

ReBoot: material pile


boot planters, repurposed boots, recycled boots, upcycled boots, salvaged boots, boot flower planters
  (Mom's old boots)


 Time has certainly been happening for a while since I last published.
As you might expect, material has been piling up, like scrap wood.
What follows is a year in a life, a good year gone by.

decrepit delaminated dresser in desperate need of repair
trappy helper, drippy dresser, delaminted
pinks, dirty teals, drips, faux finished top, selective delamination
This dresser was decrepit, musty, and delaminating. Hours went into rehabbing its function before I could get down to aesthetics. A good helper helped me to an imaginative transformation when we began to peel off the layers. And of course the finished product needed some pink.

Then there was a real job: good while it lasted, a fair share of suffering, plenty of laughter and in the end it ended. I found myself working in very beautiful places. Wonderful old scraps were commonly found and in them I rejoiced.
breathtaking morning sky in Spruce Pine NCframing a new chimney, with views to beautiful mountain countryside
poor Giant Hornet (European Hornet), not Japanese Hornet, does not like painted antennae

As always, I found time to explore my relationship with fire . . .
birth of a star, death of a star? beautiful campfire at Lake Eden Arts Festival, Camp Rockmont, Black Mountain, North Carolina

Beauty abounds.
on a 40 foot extension ladder, the reflection of valleys spills away below Little Switzerland, NC
this green bug is a vibrant katydid, resting on a steel lolly column in Little Switzerland, NC

the worst part of tearing off this old T111 was the thick butyl caulk joints
 At some point I handled much more T111 siding board than ever intended.

standing with god every day on tall scaffolding in Little Switzerland, NC
god in the cool sunset of Little Switzerland in deep autumn

ripped PVC window trim with a cordless Makita circular saw, now I'm covered in snowflakes
I certainly didn't care enough for my health and safety, but here I am still alive.

At times, this work afforded me places of space and of peace.
extension framing for new laundry room, renovation in Little Switzerland, NC

With the family, I visited a workshop of some boatwrights.
fascinating trip to learn how boats are constructed in Fairview, NC
goofy children in the Fairview, NC boat builders' workshop

In Hickory, I trapped four racoons in three days. First came ginormous Purina-fed Rocky and then his perhaps-mate Ramona. Then there was Beezus, Ramona's perhaps-little-sister, pictured below. Yet another, even smaller raccoon was next and I took perhaps-Rocky&Ramona's-lovechild very far away.
Rocky Raccoon, Ramona, and Beezus the raccoon family exiled from Hickory, NC
After this Rocky and Ramona returned and we had a serious talk in which Rocky was told they should never come back. And they never did.


With Justin and Charlie I helped repair roof, soffit, fascia, and rafter tails on a much-loved old family getaway on Lake Norman. We also cleared much brush and fashioned a new cover for the pump house.
scaffolding on a Lake Norman lake house in need of serious repair to rafter tails, soffit, fascia, roof, etc.
Charlie is the dog.

Justin visited me in Asheville when I learned that Sierra Nevada Brewing Company is giving away very good crate lumber. As massive equipment and machinery are unpacked at their new east coast flagship in Mills River, high-grade mostly-German crates are free for the taking. Don, the Site Manager, gave me a little tour and a run-down of the incredible efforts they are making to reduce the impact on the environment.
amazing kiln-dried crate lumber from Germany for the shipping of top-tier fermentation and distilling equipment at Sierra Nevada's Mills River Brewery, Asheville, NC
(a very small sample of what is available)
yes these are almost nine-inch-nails
 (note the size of the nails)
my son holds one side of a giant pallet from Germany, used for shipping equipment to the USA
Pictured above is one of the helpers who moved my share of the booty upstairs.
messy pile of boards cut off from several industrial pallets used to ship equipment from Europe to the new Mills River Brewery for Sierra Nevada

I took on a week of work on my Mom's land, a general farm-and-garden variety: replaced a barn-post, cleaned and repaired metal roof and gutters, built raised beds, mixed trenches for asparagus, hauled well over two tons of fieldstone down a steep mountain pasture with a wheelbarrow, and hung a new swing.
Tomoko swings on the farm swing I hung in Fleetwood, NC / Jefferson, NC
I even managed to make it all fun!

Now it may seem impossible, but my next caged animal is even cuter than the last:
Clover the Bunny is extrememly soft and furry and cuddly
Clover the Bunny now has a new home, built almost entirely from Sierra Nevada pallet boards.
Clover the Bunny is now big pimpin' Sierra Nevada crate style mutha-
 This one will definitely be getting a dedicated post before long.

And finally, awhile back I was inspired by this hardwood floor in a little furniture shop, old and honest.
inspiring hardwood end-grain rough-sawn flooring at Woody's Chair shop, Spruce Pine, NC
 And now I know to what end.
end grain slices of aged Southern Red Cedar for a new end table design
More to come as it progresses . . .

] j [

ps -I believe the "tea-biscuits" in the last image are aged Southern Red Cedar. I'm slicing them from a rough sawn timber cutoff I found in a closet tear out. I'm not an expert on ID-ing hardwoods so if anyone has a better idea, let's hear it. But let's not belabor the identification, or we might end up like this guy.