Showing posts with label planks. Show all posts
Showing posts with label planks. Show all posts

2013/07/31

Quickie Work Bench : A table from six scraps

Last year I pulled these six scrap boards from of a dumpster behind an old Ingles. They're pretty badly cupped but otherwise solid, hard yellow pine 2x12s.
A sharp, functional work bench is quickly constructed from rescued hard yellow pine boards. (easy DIY work table) 
It's amazing what people get rid of during a tear-out.

I squared up the boards and made some rips.
A sharp, functional work bench is quickly constructed from rescued hard yellow pine boards. (easy DIY work table)
All of the wood for this project is stacked on the left. The only scraps are on the right.

You may have noticed that for way too long I have worked without a bench. Cuts were made out on the deck and most pieces were assembled on the floor.
A sharp, functional work bench is quickly constructed from rescued hard yellow pine boards. (easy DIY work table)
So this is long overdue. 
A sharp, functional work bench is quickly constructed from rescued hard yellow pine boards. (easy DIY work table)
 It's a simple design from scrap lumber and it went together quickly. If every project could be like this...

A sharp, functional work bench is quickly constructed from rescued hard yellow pine boards. (easy DIY work table)
 I won't be making any more cuts out here.

This helper really digs it.
A sharp, functional work bench is quickly constructed from rescued hard yellow pine boards. (easy DIY work table)
 He also helped me install additional bracing from the leftover cutoffs.
A sharp, functional work bench is quickly constructed from rescued hard yellow pine boards. (easy DIY work table)
Little known fact about furniture biology: tables asexually reproduce more tables. It's a fascinating life cycle.
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2013/06/14

Adventures in Sierra Nevada Land: Clover's Rabbit Hutch Part I

Clover the Bunny is exremely fluffy and cute
In my ReBoot, I offered a dedicated post to Clover's rabbit hutch. I have so many fun images that I've split it into two parts. The story begins in Mills River, North Carolina where Sierra Nevada Brewing Company is busy constructing the largest 'craft brewery' I could ever imagine.

Through Kitty Love of the Asheville Area Arts Council, I learned of a call to local artisans: to collect and make good use of abundant crates and pallets before they should be turned to mulch!
pallets built with a 17-foot diameter arc to transport stainless steel fermentation tanks
These pallets are built with a 17-foot diameter arc to transport 60-foot tall stainless steel fermentation tanks from Germany! You can see some of the tanks towering in the background.
(no shortage of plywood scraps)
It just goes on and on. These images don't even show everything. Don, the Site Manager, took me around from pile to pile so I could see what was available. Along the way he educated me on Sierra Nevada's green building initiatives. However, I wasn't permitted to take images of the actual building sites.
endless array of pallet wood available at Sierra Nevada's new Mills River brewery.
We joked that the stack pictured below is only lacking a few posts and drying in and you have an instant cabin with a deck!
solid timbers and straight clear boards were used to construct these German engineered crates
 Unfortunately, two standard sized pallets was all that I could fit into the Love Machine that day.
Asheville Love Machine can hold only two standard pallets

Back home, I set to the task of deconstructing my scrawny pallets. The larger one contained some decent boards and lumber. Virtually all of the wood available was heat-treated and so dimensionally stable and (relatively) free of insects.
pallets made of heat treated lumber
 (below you can see the 'HT' stamp)
juju jar sits on top of my deconstructed pallets
(the Juju jar is quickly filled with scrap nails)

The next day, I lured Justin into the fray. He came for a short visit with Charlie.
huge spikes fastened the pine cross timbers to the load-carrying members
 Yup, almost Nine-Inch-Nails.
We grabbed three long pallets similar to the one below. The largest was a couple feet longer than this one.
long pallet of sturdy German construction, heat treated lumber
Cutting the boards loose proved to be the quickest way of disassembly. Someone in Germany went overboard with the ring-shank nails . . .
eiht ring-shank nails on ach board was too much for my little nail puller
 We agreed that for the use of his truck, Justin should take the choice material: straight clean pine timbers.
pine timbers and cross timbers cut free of pallet boards

We had two other helpers along that day and they were thrilled to tour the Brewery site. After all, they were required to wear hard hats. This one is destined to have his tongue carried away by birds:
sturdy little helper stands up a timber over twice his size
 They did a wonderful job of neatly stacking the boards upstairs in my workshop.
little helpers have expert stacking skills
Just kidding; I had to do that part. But they did happily bring it all upstairs while Justin and I were busy cutting and whacking away.

The next day, I graded and stacked the wood; now I am ready to get to it!

synchronicity in grading wood: sixteen boards were exactly what I needed for the task at hand
How's this for synchronicity? Sixteen prime boards (relatively uncupped, unbowed, unchecked & untwisted) and the number sixteen randomly appears twice. In the end I needed exactly these sixteen boards for siding on Clover's rabbit hutch . . .
apple-shaped wood grain surrounds a knot hold next to the Juju jar
I might make a cutting board from the top piece there. I wonder, would that knothole be annoying or useful?

2012/04/29

A Promise Is a Promise: Where's My Update?!

Top two reasons it has taken so long to deliver: a yard sale and a stolen bike. But I don't want to talk about that.


The corner bookcase is great for creative display of toys, books, objects and art.
So there it is, the corner bookshelf, nestled in the chaos of Hip thrift. I do believe it will be more comfortable once it has been claimed by a new owner. Keep in mind, it won't look like this anywhere else; the concept is a blank slate.
The corner bookcase is light and sturdy and is easily disassembled for transport.
The open design makes it ideal for the creative display of toys, books, objects and art.

Meanwhile, I have been doing a bit of painting.
The brushwork here is inspired by the dappled light I experience when painting outdoors.
Dry brushwork on the side of a bookcase.

Four chairs have been painted to match the tree table. Three are shown. Photo credit: Amy Williams
Here are new chairs to go with the tree table. Three are pictured from the set of four.

On a warm March morning, I went to a secret location with the artist Penish Wrinkle and we snagged some wonderful graffitied* tool cabinet doors.
Found in Asheville's River Arts District, this tool cabinet door has been distressed by time and marked by graffiti.
*Graffitied is not a word yet! But I believe that one day it will be.
A repurposed door will serve as backing to refurbish the crooked, wobbly bookshelf.
This is the backside of the door, which is being repurposed as the backing for a crooked, wobbly bookcase that I picked up at an estate sale.
Shown at Hip Thrift, the wobbly bookcase is now solid as a rock and looking spiffy.
And now it is solid as a rock and no longer crooked. I wire brushed the loose paint and heavily glazed the entire door, front and back, so it is a safe piece despite its delinquent origins.


The bookcase for vinyl sold yesterday and two different parties are now very interested in the tree table. It feels great to be productive! Thanks to everyone for your support.
___
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2012/04/19

A Very Lightweight Bookcase: Rough Design

Against the near wall in my workshop are 18 boards reclaimed years ago in Brooklyn from a broken futon frame. It sure did take a long time for this bastard wood to tell me what it wanted to be: a complete departure from my previous pair of bookcases.
leaning against a wall of my workshop are 18 boards reclaimed from a broken futon frame. The nearest 6 boards were used to build a functional rough design.
Using only the four short and two long boards, I set myself to the task of making an experimental bookcase for my own use.

This model is low and long and close to the ground, well suited to my "Spartan living style" (as described by motorcycle fabricator Norm Plombe).
The rough design is finished and placed, without books.
The shelves are rather narrow and bouncy, and the bottom "shelf" is the floor itself. These factors make the prototype unsuitable for mainstream consumption, but perfect for my meager needs and open spaces.
Here, the finished rough design is shown filled with most of my book collection, down to less than 20% of its prior typical size . . .

Using the remaining twelve regular boards, the upcoming shelf will more than double the weight of my experiment. It will also measure twice as tall and nearly twice as long, gaining stability by wrapping completely around the corner. After framing it I will decide on the use of backing, which would bring another material element into play. I hope instead that my design can allow the bookcase to fit snugly against the wall.

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2012/01/29

Get in the Groove - Chainsaw Talk


I couldn't resist featuring this post from Anna and Mark's WaldenEffect.org



Do it yourself plank production?
 ripping chain basic chart for chainsaw milling
 "When we first got our 039 Stihl chainsaw we also got a ripping chain with a special adjustable guide that connects to the chainsaw body. The guide helps to make even cuts when you want to make planks from a tree.

I think we cut a total of 15 planks from a pine tree that were each about 2 feet long. They worked good for our foot bridge, but the process was not easy.

We decided making our own planks was a bit too complex for our skill level, but if you've got the time and a remote location that makes delivery a challenge then maybe a chainsaw mill is an option worth considering."

Follow the title link to check out a valuable conversation thread in the comments.

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